Flex PCBs

Super dense FPC Cable

Item No.: F000129
High-density single-layer flexible printed circuit board with compact pitch and fixed pad layout, offered by pcb assembly supplier Meidear for precision applications.
Description
High-Density Structure for Compact Layouts
This super-dense flexible circuit board is developed as a single-layer FPC with tightly packed conductor paths. Designed for applications requiring minimal spacing and high pin count, the board features a layout where pads and traces are configured within a narrow pitch. Its soft yet form-stable structure supports installations in devices with strict dimensional constraints. The product reflects Meidear’s ability to manufacture precise flexible circuit board formats where spatial optimization is critical. With this compact structure, the board minimizes the footprint of interconnections, making it suitable for densely packed component arrays typically handled by focused pcb suppliers.

Tailored Fabrication Process for Trace Precision
Meidear manufactures this FPC with close control over copper alignment, surface smoothness, and dimensional trimming. The super-dense routing requires highly accurate tooling and inspection to avoid signal overlap or pad displacement. File types supported include Gerber, CAM350, and other standard formats, ensuring compatibility with client-side layout tools. Meidear’s team performs design integrity checks before production and offers feedback on trace density, helping engineers optimize layouts through its pcb layout services. As a seasoned pcb assembly supplier, Meidear supports low-volume sampling and high-precision fabrication, particularly important for dense cable-type FPCs where every micron counts.

Defined Pad Geometry for Assembly Integration
The board includes a fully fixed pad layout with uniformly spaced terminals. This configuration allows straightforward integration into systems requiring predictable contact points and connector alignment. The uniform pad pitch reduces variability during soldering or automated placement, improving reliability. As part of its service, Meidear ensures consistent outline control across batches. Designers benefit from the supplier’s capability to maintain both the electrical and mechanical profile of the flexible printed circuit board within close tolerances. The dense pad structure also enables cleaner routing in designs where trace divergence is limited, enhancing overall board performance.



Product Advantages

Ultra-Compact Design for Pin-Dense Requirements

This flexible circuit board provides an ultra-dense layout that supports designs where high pin counts must be achieved within a small space. The narrow spacing between traces and pads helps optimize the signal routing area without compromising electrical performance. Meidear applies consistent etching and outline cutting methods to preserve trace definition. As one of the experienced pcb suppliers, Meidear delivers form-stable FPCs that conform to micro-design specifications. This makes the product suitable for compact devices where traditional spacing would exceed enclosure or component constraints.

Fixed Layout with Reproducible Terminal Spacing
One of the core strengths of this board lies in its fixed pad geometry. All pads are pre-defined and laid out at a constant pitch, reducing the need for per-batch calibration or variation. This makes the product highly repeatable, which is essential in automated assembly and connector alignment. Through its pcb layout services, Meidear works with submitted files to ensure that dense pad areas meet tolerance limits. Combined with repeatable fabrication methods, this results in reliable interconnect positioning in the final flexible circuit board.

End-to-End Control from Data Review to Shipment
Customers submitting designs for super-dense layouts receive layout verification prior to fabrication. Meidear evaluates trace widths, spacing, and total length to confirm feasibility within production limits. Sample orders are accepted without quantity constraints, and international logistics support allows global delivery. As a full-service pcb assembly supplier, Meidear manages the full workflow—from data input and tooling to testing and packaging. For customers developing precise FPCs with tightly spaced paths, this integrated control ensures that each production run maintains the same density, routing clarity, and layout structure.



Use Scenarios

High-Contact Applications in Compact Systems

This FPC is ideal for systems requiring high numbers of contacts within confined areas, such as connector cables in instrumentation or signal routing modules. Its consistent pad spacing ensures uniform performance across connections. The stable one-layer format, supported by Meidear’s controlled manufacturing, allows this flexible printed circuit board to maintain its shape and routing pattern under mechanical stress. For device designs that rely on multi-pin interconnects in fixed locations, this format reduces error margins and simplifies assembly.

Flexible Routing for Pitch-Critical Cabling
In cable-based applications where the signal paths must exit the board at exact positions, the board’s trace design supports tight pitch routing. This allows engineers to predefine cable folds and connection paths. Meidear's pcb layout services facilitate design compatibility, and the production process ensures trace alignment remains constant. This is particularly valuable in systems where connector distance, pad width, and trace breakout must remain consistent across units—requirements that only experienced pcb suppliers can fulfill reliably.

Assembly-Sensitive Electronic Modules
For modules requiring automated soldering, connector welding, or terminal alignment, the board’s fixed pad and trace structure offers reduced risk of variation. The narrow pitch is maintained across each unit, making it easier to integrate into modules with standardized assembly procedures. Meidear's expertise as a pcb assembly supplier ensures that each flexible circuit board aligns with defined interface standards, enabling consistent electrical behavior across production batches. This board format is suitable for production lines where repeatability and precision are equally important.



About Us

Founded in 2014, Shenzhen Meidear Co., Limited specializes in the development, manufacturing, and assembly of various PCB types, including flexible printed circuit boards, rigid-flex PCBs, aluminum PCBs, high-frequency boards, and multilayer PCBs. The company serves clients across multiple industries including lighting, industrial controls, and focused electronics. Meidear integrates full pcb layout services into its workflow, offering data format support from tools such as CAM350, Protel, and PowerPCB. As a dependable pcb assembly supplier, Meidear handles full production—from prototype to medium-volume—with low MOQ flexibility and fast lead times. The company emphasizes secure document handling and consistent process management, offering global logistics support to deliver quality boards with precise electrical and mechanical characteristics. Meidear continues to support innovation in flexible PCB formats through tailored services for both standard and focused layout requirements.



FAQ

What type of FPC layout is used in this board?

The board uses a fixed pad layout with dense trace spacing, allowing reliable routing in space-constrained systems typical for flexible circuit board applications.

Can I order a small quantity for testing?
Yes, Meidear supports low-volume orders, even for single-piece samples, useful in dense trace testing and format validation.

What file formats does Meidear accept for layout input?
Meidear accepts Gerber files and design data from CAM350, Protel 99SE, and PowerPCB for its pcb layout services.

Does Meidear offer international delivery for this type of board?
Yes, orders can be shipped worldwide via DHL, FedEx, TNT, UPS, or via customer-assigned logistics providers.

Is this board suitable for connector integration?
Yes, its fixed pad geometry and narrow pitch design make it well-suited for repeatable terminal connections in precision assemblies supported by experienced pcb suppliers.


Send your high-density layout to Meidear now and secure reliable production of your flexible circuit board from a proven pcb assembly supplier!

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